Identifying
and Controlling Hazards
Course 101
Safety Certified Supervisor Series
MODULE
FOUR: ANALYZING THE WORKPLACE
Job
Hazard Analysis
This is the most basic and widely
used tool for routine hazard analysis. It is sometimes called job safety analysis.
The Job Hazard Analysis can take many formats, and be used in many ways. The
following is just one system, and used mostly for a fixed job location or
work station.
The supervisor conducting the analysis (usually the supervisor) can follow
these basic steps:
- Meet with the employee before
the JHA begins. Ask the employee to help you conduct the JHA by performing
the job in the usual manner. It's important that the employee feel comfortable
doing work while being monitored.
- Begin by asking the employee
to join you in breaking down a job into a series of unique steps in column
one of the JHA form. This is best done by describing each step in order
of occurrence as you watch an employee performing the job. Make sure you
watch at least five to six cycles of the procedure to get an accurate list
of steps. It's a good idea to use a videotape recorder so that you and the
employee can review the procedure while conducting the rest of the JHA.
- Next, examine each step to determine
the hazardous conditions or unsafe work practices that exist or that might
occur. Reviewing the job steps and hazards with the employee performing
the job will help insure an accurate and complete list. Manufacturer's equipment
operating instructions or Material Safety Data Sheets (MSDSs) should also
be considered. Remember to think about root causes for each hazard identified
so that permanent corrective actions can be made. Make sure you list hazards
for all steps in column two of the form before moving on to the next phase
of the JHA.
- Now determine whether the hazardous
conditions can be eliminated or the job could be performed differently to
reduce exposure to the hazards. Would it help to combine steps or change
the sequence? Are safety equipment and other precautions needed? If a safer
way of performing the job is possible, list each new step, being as specific
as possible about the new procedure. If no safer way to perform the job
is feasible, determine whether any physical changes will eliminate or reduce
the danger. These might include redesigning equipment, changing tools, adding
machine guards, using personal protective equipment, or improving ventilation.
Establishing a personal hygiene routine may be appropriate where toxic dust
is a hazard. Write a brief safe procedure in column three of the JHA form
for each step in the job.
- Finally, at the bottom of the
form write a new draft standard job procedure that includes each of the
safe practices listed in column three. Write the procedure in a step-by-step
format in easy-to-read language (preferably about 8th grade level). Assume
you are actually demonstrating the procedure to one person. Write the procedure
in present tense, first person, active verbs.
For instance, instead of writing, "Ensure leather gloves are worn as
the frammel is slowly turned 90 degrees in a counter-clockwise direction
using a 3/8" crescent wrench." write, "Use a 3/8" crescent
wrench to slowly turn the frammel counter-clockwise 90 degrees. Wear leather
gloves to protect your hands as you perform this step."
- After completing the draft standard
job procedure, review them with all employees performing the job. Obtaining
their ideas about the hazards and proposed changes is an important part
of this process. It will help ensure that your proposed changes are sensible
and are accepted by the workers you are trying to protect.
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